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10 Best Arc Welders 2025 in the United States

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Our technology thoroughly searches through the online shopping world, reviewing hundreds of sites. We then process and analyze this information, updating in real-time to bring you the latest top-rated products. This way, you always get the best and most current options available.

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Our Top Picks

#1

Winner

ARCCAPTAIN MIG Welder, 200Amp 6 in 1 Gas MIG/Gasless Flux Core MIG/Stick/Lift TIG/Spot welding/Spool Gun 110V/220V Aluminum Multi Process Welding Machine with LED Digital Display, Burn Back Adjustment

Rating
10.0
Chosen by1,360
Amperage Range
Input Voltage
Portability

Most important from
893 reviews

Amperage Range
The Synergistic MIG functionality provides a good starting point for settings, but users need to set the amperage level appropriate for material thickness.
Input Voltage
The portability and ability to plug into 120V make it convenient for use anywhere, without needing a 220V plug.
Portability
The welder is light and highly portable, with a smooth and easy-to-use MIG torch and feed.

The ARCCAPTAIN MIG Welder is a versatile 6-in-1 multi-process welding machine suitable for a variety of welding tasks. It offers a robust amperage range of up to 200 amps, which is ample for both light and heavy-duty welding jobs. The welder supports both 110V and 220V input voltages, providing flexibility for different power sources.

Its digital control and synergic MIG feature make it user-friendly, automatically matching the current and wire feeding speed, which is beneficial for both beginners and experienced welders. The large LED display is a standout feature, making it easier to read data without removing your helmet, and the portability is enhanced by a handle and shoulder strap, weighing in at a manageable 28.2 pounds.

Some accessories, like the optional spool gun and certain rollers, need to be purchased separately, which could be seen as a downside. This machine is best suited for users who need a reliable, multi-functional welder for various applications, including home DIY projects, outdoor maintenance, and farm or road equipment repairs.

Rating
10.0
Chosen by1,360
Amperage Range
Input Voltage
Portability

Most important from
893 reviews

Amperage Range
The Synergistic MIG functionality provides a good starting point for settings, but users need to set the amperage level appropriate for material thickness.
Input Voltage
The portability and ability to plug into 120V make it convenient for use anywhere, without needing a 220V plug.
Portability
The welder is light and highly portable, with a smooth and easy-to-use MIG torch and feed.
#2

YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux Core MIG/Lift TIG/Stick 3-in-1 Large LED Digital Display Welding Machine IGBT Inverter Welder FLUX-135PRO

Rating
9.1
Amperage Range
Duty Cycle
Input Voltage

Most important from
2375 reviews

Amperage Range
It delivers impressive power on a standard 110V outlet, capable of burning clean beads into 3/16-inch steel plates without strain.
Duty Cycle
The fan system offers strong cooling airflow that prevents overheating during typical home use, although it runs continuously and can be quite loud.
Input Voltage
It delivers impressive power on a standard 110V outlet, capable of burning clean beads into 3/16-inch steel plates without strain.
Portability
Its compact size and light weight make it highly portable and convenient for various home projects.

The YESWELDER 135Amp MIG Welder is a flexible 3-in-1 machine that combines Flux Core MIG, Stick, and Lift TIG welding, making it suitable for a range of projects from mild steel repairs to light fabrication. With a maximum output of 135 amps, it can handle steel up to roughly 0.4 inches thick, which is adequate for many home or hobby welding tasks. It runs on a standard 110V input, meaning it can plug into most household outlets without needing special power setup.

One of its standout features is the synergy control system, which automatically adjusts voltage to match wire feed speed, ideal for beginners and those who want easier setup. The digital display is a big help, offering clear feedback on the welding current, improving precision. It also comes with useful safety protections against overheating and electrical issues, which adds peace of mind during use.

Portability is a plus here, with the welder weighing just over 11 pounds and a built-in handle, making it easy to carry to different job sites or around the house. Despite this light weight, the product package weight is about 20 pounds including accessories, which is still manageable. This welder is best for DIY enthusiasts, beginners, and those needing a versatile unit for small to medium projects. Professionals working on heavy industrial tasks may find the 135Amp limit and the need to purchase an extra torch for Lift TIG welding restrictive. This unit provides solid multi-process capabilities and user-friendly features at a budget-friendly price point.

Rating
9.1
Amperage Range
Duty Cycle
Input Voltage

Most important from
2375 reviews

Amperage Range
It delivers impressive power on a standard 110V outlet, capable of burning clean beads into 3/16-inch steel plates without strain.
Duty Cycle
The fan system offers strong cooling airflow that prevents overheating during typical home use, although it runs continuously and can be quite loud.
Input Voltage
It delivers impressive power on a standard 110V outlet, capable of burning clean beads into 3/16-inch steel plates without strain.
Portability
Its compact size and light weight make it highly portable and convenient for various home projects.
#3

ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder

Rating
8.8
Portability

Most important from
4 reviews

Portability
A complete game changer for remote welding repairs.

The ESAB® Renegade VOLT™ ES 200i is an impressive option for both Stick and TIG welding, boasting a versatile amperage range with a 200 A output on AC mains (230V) and up to 140 A on battery power. This adaptability makes it suitable for various welding tasks. One notable feature is its portability; despite its 51-pound weight, it’s designed to be lightweight for a battery-powered welder and includes a durable, impact-resistant housing. This ensures that it can handle tough job site conditions. It also comes with four DeWALT FLEXVOLT batteries, providing freedom to work remotely without constant access to power outlets.

The AMP+ hybrid mode offers extra power when needed, enhancing its performance capabilities. The user-friendly interface, which is easy to read in bright sunlight and allows for memory storage of welding parameters, adds to its practicality, especially for outdoor work. Efficiency at maximum current is at 80%, and the power factor is a high 0.99, indicating efficient power use and stable performance.

However, the welder's 51-pound weight might be cumbersome for some users, especially if frequent transport is required. This welder ranks #276 in Welding Systems and has been on the market since October 4, 2023, indicating it's fairly new. Therefore, while it shows promise with its high performance and portability, potential buyers might want to see more user feedback as the product becomes more established in the market.

Rating
8.8
Portability

Most important from
4 reviews

Portability
A complete game changer for remote welding repairs.

Buying Guide for the Best Arc Welders

Choosing the right arc welder can be a daunting task, especially if you're new to welding. Arc welders are essential tools for joining metals, and selecting the right one depends on the type of projects you plan to undertake. Understanding the key specifications and how they align with your needs will help you make an informed decision. Here are the main specs to consider when choosing an arc welder.
Amperage RangeAmperage range refers to the range of electrical current the welder can produce. This is important because different materials and thicknesses require different amperage levels. For light-duty tasks and thinner materials, a lower amperage range (20-100 amps) is sufficient. For medium-duty tasks and moderate thicknesses, a range of 100-200 amps is ideal. For heavy-duty tasks and thicker materials, you'll need a welder with an amperage range of 200 amps or more. Consider the types of projects you'll be working on to determine the appropriate amperage range for your needs.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 150 amps means the welder can run for 2 minutes at 150 amps before requiring an 8-minute rest. A higher duty cycle is important for longer welding tasks and professional use. For occasional or hobbyist use, a lower duty cycle may be sufficient. Assess the duration and frequency of your welding tasks to choose a welder with an appropriate duty cycle.
Input VoltageInput voltage refers to the electrical power required to operate the welder. Common input voltages are 120V and 240V. A 120V welder can be plugged into standard household outlets, making it convenient for home use and light-duty tasks. A 240V welder requires a special outlet and is suitable for more demanding tasks and professional use. Consider the availability of power sources in your workspace and the intensity of your welding projects when selecting the input voltage.
PortabilityPortability is the ease with which you can move the welder around. This is important if you need to transport the welder to different job sites or move it around your workshop. Lightweight and compact welders are easier to carry and store, making them ideal for hobbyists and small-scale projects. Larger, heavier welders may offer more power and features but can be cumbersome to move. Think about where and how often you'll need to move the welder to determine the right level of portability for you.
Type of Arc WelderThere are different types of arc welders, including Stick (SMAW), TIG (GTAW), and MIG (GMAW) welders. Stick welders are versatile and can be used outdoors and on rusty or dirty materials, making them suitable for general repairs and maintenance. TIG welders provide precise and clean welds, ideal for thin materials and detailed work. MIG welders are user-friendly and efficient, perfect for beginners and high-volume projects. Consider the specific requirements of your welding tasks and your skill level when choosing the type of arc welder.

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